Hidden Costs of Ignoring Preventive Maintenance in Industrial Plants
Preventive maintenance is one of the most critical aspects of running an industrial plant, yet it is often underestimated. Managers sometimes delay or skip scheduled maintenance to save time or reduce short-term costs. While this may seem economical in the short term, the hidden costs of ignoring preventive maintenance quickly accumulate, affecting production, safety, and profitability. From motors overheating to unexpected VFD trips, misaligned couplings, worn bearings, and failing control valves, the consequences are real and measurable. Engineers and supervisors on the factory floor encounter these issues daily. Understanding these hidden costs—and implementing Motor Solutions for preventive strategies—can save factories thousands in downtime and repairs while extending equipment life. This article will dive into 15 real questions from the factory floor , turn each into a detailed analysis, and explain the technical, financial, and operational impacts of skipping prev...
